Type two-layer leak-proof ball and manufacturing method thereof

ABSTRACT

A two-layer leak-proof ball comprises a sheath layer ( 1 ), an intermediate body layer ( 2 ), a winding yarn layer ( 3 ), an inner body layer ( 4 ) and a two-layer protective layer ( 5 ). The intermediate body layer ( 2 ), the winding yarn layer ( 3 ), the inner body layer ( 4 ) and the two-layer protective layer ( 5 ) are tightly set successively at the inside of the sheath layer ( 1 ). Also disclosed is the manufacturing method of the two-layer protective layer ( 5 ) of the two-layer leak-proof ball. High air-sealed bromide butyl mucilage is injected at the inside of the inner body layer ( 4 ), and vulcanized at low temperature, thus a glue film is formed at the inner wall of the inner body layer ( 4 ). The inner bag of the two-layer leak-proof ball has high tightness and long service life.

FIELD OF THE INVENTION

The present invention relates to the technical field of sports goods, and in particular, to a new type two-layer leak-proof ball.

BACKGROUND OF THE RELATED ART

Ball sports cover a plurality of body exercise modes such as running, jumping, throwing with larger exercise intensity; therefore, ball sports can comprehensively, effectively and integrally promote integrated development of physical fitness and functions of human bodies, improve and maintain the life vitality of people, and lay a solid physical (material) foundation for all the activities of people, thus improving the life quality. There are numerous balls in the market; therefore, it is quite important to select the balls with good quality since the balls with good quality are comfortable to hold when being used; moreover, the balls with stable bouncing and rotating performances will culture an excellent dribbling habit, and are beneficial for making standard and sufficient skilled movements. Moreover, the balls with excellent quality may further enhance confidence of a user, and improve the training quality and fun of the sports.

Moreover, the balls with excellent quality have longer service lives. Some balls are rubber (plastic) balls, hand-sewed balls and sticky balls, wherein a sticky basketball composed of an inner body, a sheath and a ball nozzle is frequently used. The inner body which is just a bladder of the ball is a heart of the ball in the innermost layer of the ball and manufactured by black rubber. The service life of the ball depends on the tightness of the inner body. Although the tightness of the inner body of a traditional ball is very good, it is also easy to leak air after being used for a long period of time.

SUMMARY OF THE INVENTION

The present invention aims at providing a new type two-layer leak-proof ball, wherein the service life of the ball can be improved and two-layer protection guarantees the tightness of the inner bag.

To solve the problem of the related art, the present invention employs the technical solution as follows: a sheath layer, an intermediate body layer, a winding yarn layer, an inner body layer and a two-layer protective layer are included, wherein the intermediate body layer, the winding yarn layer, the inner body layer and the two-layer protective layer are tightly set successively at the inside of the sheath layer.

The two-layer protective layer is manufactured by high air-sealed bromide butyl mucilage.

Detailed descriptions of the example embodiments are that a layer of high air-sealed bromide butyl rubber material is added at the inside of the inner body layer again to play a role of two-layer protection so as to guarantee the tightness of the inner bag and improve the service life of the ball. Moreover, the manufacturing process is simple.

BRIEF DESCRIPTIONS OF THE DRAWINGS

FIG. 1 is a cross-section structure diagram of the present invention.

DETAILED DESCRIPTION OF THE EXAMPLE EMBODIMENTS

As illustrated in FIG. 1, the detailed example embodiments employ the technical solution as follows: a sheath layer 1, an intermediate body layer 2, a winding yarn layer 3, an inner body layer 4 and a two-layer protective layer 5 are included, wherein the intermediate body layer 2, the winding yarn layer 3, the inner body layer 4 and the two-layer protective layer 5 are tightly set successively at the inside of the sheath layer 1.

The method is as follows: high air-sealed bromide butyl mucilage (two-layer protective layer 5) is injected at the inside of the inner body layer 4, evenly distributed inside the inner body layer 4, and baked (baked via an oven) under a 40-60 DEG C. low temperature and vulcanized into a film, so that the film is tightly jointed with the inner body layer 4 and plays a role of reinforcement on the inner body layer 4; the winding yarn layer 3 is tightly arranged at the outside of the inner body layer 4; the intermediate body layer 2 is tightly arranged at the outside of the winding yarn layer 3; and the sheath layer 1 is tightly arranged at the outside of the intermediate body layer 2.

The manufacturing method of the two-layer protective layer 5 of the present invention is as follows: high air-sealed bromide butyl mucilage is injected at the inside of the inner body layer 4. The bromide butyl mucilage comprises substances of the following weight portions: 40-60 portions of glue formed by bromide butyl rubber with a weight percentage of 80%-100% and natural rubber with a weight percentage of 0%-20%, 40-60 portions of ultrafine particle size carbon black with a particle size that residues on a 325 mesh sieve are no more than 0.1% and served as a reinforcer, and 1-5 portions of rubber vulcanizing system curing agent; moreover, the bromide butyl mucilage is injected into the inner body layer 4 to rotate and flap simultaneously for a long period of time (20-30 minutes) via a method (method belonging to the prior art) similar to Super Lotto Ernie high-speed rotation, so that the bromide butyl mucilage is evenly dispersed to an inner wall, fills and reinforces the inner wall and is tightly adhered on the inner surface of the inner body; after the substances of the above weight portion ratio are mixed into the bromide butyl mucilage, the bromide butyl mucilage is baked in an 40-60 DEG C. oven via a low temperature vulcanizing system, and vulcanized for 12 h, so that a glue film has high tightness after the bromide butyl mucilage is vulcanized, thus playing the roles of reinforcing and two-layer protection on the inner body, and further increasing and guaranteeing the tightness of the inner bag, thereby improving the service life of the ball.

EMBODIMENT 1

High air-sealed bromide butyl mucilage (two-layer protective layer 5) is injected at the inside of an inner body layer 4. The bromide butyl mucilage comprises substances of the following weight portions: 50 portions of glue formed by bromide butyl rubber with a weight percentage of 80% and natural rubber with a weight percentage of 20%, 45 portions of ultrafine particle size carbon black with a particle size that residues on a 325 mesh sieve are no more than 0.1% and served as a reinforcer, and 5 portions of rubber curing agent; moreover, the bromide butyl mucilage is injected into the inner body layer 4 to rotate and flap simultaneously for 20 minutes via a method similar to Super Lotto Ernie high-speed rotation, so that the bromide butyl mucilage is evenly dispersed to an inner wall, fills and reinforces the inner wall and is tightly adhered on the inner surface of the inner body; after the substances of the above weight portion ratio are mixed into the bromide butyl mucilage, the bromide butyl mucilage is baked in an 40-60 DEG C. oven via a low temperature vulcanizing system, and vulcanized for 12 h, so that a glue film has high tightness after the bromide butyl mucilage is vulcanized.

EMBODIMENT 2

High air-sealed bromide butyl mucilage is injected at the inside of the inner body layer 4; the bromide butyl mucilage comprises substances of the following weight portions: 50 portions of bromide butyl rubber with a weight percentage of 100%, 45 portions of ultrafine particle size carbon black with a particle size that residues on a 325 mesh sieve are no more than 0.1% and served as a reinforcer, and 5 portions of rubber curing agent; moreover, the bromide butyl mucilage is injected into the inner body layer 4 to rotate and flap simultaneously for 30 minutes via a method similar to Super Lotto Ernie high-speed rotation, so that the bromide butyl mucilage is evenly dispersed to an inner wall, fills and reinforces the inner wall and is tightly adhered on the inner surface of the inner body; after the substances of the above weight portion ratio are mixed into the bromide butyl mucilage, the bromide butyl mucilage is baked in an 40-60 DEG C. oven via a low temperature vulcanizing system, and vulcanized for 12 h, so that a glue film has high tightness after the bromide butyl mucilage is vulcanized.

EMBODIMENT 3

High air-sealed bromide butyl mucilage is injected at the inside of the inner body layer 4; the bromide butyl mucilage comprises substances of the following weight portions: 50 portions of glue formed by bromide butyl rubber with a weight percentage of 90% and natural rubber with a weight percentage of 10%, 45 portions of ultrafine particle size carbon black with a particle size that residues on a 325 mesh sieve are no more than 0.1% and served as a reinforcer, and 5 portions of rubber curing agent; moreover, the bromide butyl mucilage is injected into the inner body layer 4 to rotate and flap simultaneously for 25 minutes via a method similar to Super Lotto Ernie high-speed rotation, so that the bromide butyl mucilage is evenly dispersed to an inner wall, fills and reinforces the inner wall and is tightly adhered on the inner surface of the inner body; after the substances of the above weight portion ratio are mixed into the bromide butyl mucilage, the bromide butyl mucilage is baked in an 40-60 DEG C. oven via a low temperature vulcanizing system, and vulcanized for 12 h, so that a glue film has high tightness after the bromide butyl mucilage is vulcanized.

EMBODIMENT 4

High air-sealed bromide butyl mucilage is injected at the inside of the inner body layer 4; the bromide butyl mucilage comprises substances of the following weight portions: 50 portions of glue formed by bromide butyl rubber with a weight percentage of 80% and natural rubber with a weight percentage of 20%, 49 portions of ultrafine particle size carbon black with a particle size that residues on a 325 mesh sieve are no more than 0.1% and served as a reinforcer, and 1 portion of rubber curing agent; moreover, the bromide butyl mucilage is injected into the inner body layer 4 to rotate and flap simultaneously for 25 minutes via a method similar to Super Lotto Ernie high-speed rotation, so that the bromide butyl mucilage is evenly dispersed to an inner wall, fills and reinforces the inner wall and is tightly adhered on the inner surface of the inner body; after the substances of the above weight portion ratio are mixed into the bromide butyl mucilage, the bromide butyl mucilage is baked in an 40-60 DEG C. oven via a low temperature vulcanizing system, and vulcanized for 12 h, so that a glue film has high tightness after the bromide butyl mucilage is vulcanized.

EMBODIMENT 5

High air-sealed bromide butyl mucilage is injected at the inside of the inner body layer 4; the bromide butyl mucilage comprises substances of the following weight portions: 50 portions of glue formed by bromide butyl rubber with a weight percentage of 90% and natural rubber with a weight percentage of 10%, 48 portions of ultrafine particle size carbon black with a particle size that residues on a 325 mesh sieve are no more than 0.1% and served as a reinforcer, and 2 portions of rubber curing agent; moreover, the bromide butyl mucilage is injected into the inner body layer 4 to rotate and flap simultaneously for 20 minutes via a method similar to Super Lotto Ernie high-speed rotation, so that the bromide butyl mucilage is evenly dispersed to an inner wall, fills and reinforces the inner wall and is tightly adhered on the inner surface of the inner body; after the substances of the above weight portion ratio are mixed into the bromide butyl mucilage, the bromide butyl mucilage is baked in an 40-60 DEG C. oven via a low temperature vulcanizing system, and vulcanized for 12 h, so that a glue film has high tightness after the bromide butyl mucilage is vulcanized. 

1. A new type two-layer leak-proof ball, comprising a sheath layer (1), an intermediate body layer (2), a winding yarn layer (3) and an inner body layer (4), wherein the new type two-layer leak-proof ball further comprises a two-layer protective layer (5); the intermediate body layer (2), the winding yarn layer (3), the inner body layer (4) and the two-layer protective layer (5) are tightly set successively at the inside of the sheath layer (1).
 2. The new type two-layer leak-proof ball as recited in claim 1, wherein high air-sealed bromide butyl mucilage is employed as the two-layer protective layer (5).
 3. A manufacturing method of the new type two-layer leak-proof ball according to claim 1 or 2, wherein high air-sealed bromide butyl mucilage is injected at the inside of the inner body layer (4); the bromide butyl mucilage comprises substances of the following weight portions: 40-60 portions of glue formed by bromide butyl rubber with a weight percentage of 80%-100% and natural rubber with a weight percentage of 0%-20%, 40-60 portions of ultrafine particle size carbon black with a particle size that residues on a 325 mesh sieve are no more than 0.1% and served as a reinforcer, and 1-5 portions of rubber vulcanizing system curing agent; moreover, the bromide butyl mucilage is injected into the inner body layer (4) to rotate and flap simultaneously for 20-30 minutes via a method similar to Super Lotto Ernie high-speed rotation, so that the bromide butyl mucilage is evenly dispersed to an inner wall, fills and reinforces the inner wall and is tightly adhered on the inner surface of the inner body; after the substances of the above weight portion ratio are mixed into the bromide butyl mucilage, the bromide butyl mucilage is baked in an 40-60 DEG C. oven via a low temperature vulcanizing system, and vulcanized for 12 h, so that a glue film has high tightness after the bromide butyl mucilage is vulcanized.
 4. The manufacturing method of the new type two-layer leak-proof ball according to claim 3, wherein high air-sealed bromide butyl mucilage is injected at the inside of the inner body layer (4); the bromide butyl mucilage comprises substances of the following weight portions: 50 portions of glue formed by bromide butyl rubber with a weight percentage of 80% and natural rubber with a weight percentage of 20%, 45 portions of ultrafine particle size carbon black with a particle size that residues on the 325 mesh sieve are no more than 0.1% and served as a reinforcer, and 5 portions of rubber curing agent; moreover, the bromide butyl mucilage is injected into the inner body layer (4) to rotate and flap simultaneously for 20 minutes via a method similar to Super Lotto Ernie high-speed rotation, so that the bromide butyl mucilage is evenly dispersed to an inner wall, fills and reinforces the inner wall, and is tightly adhered on the inner surface of the inner body; after the substances of the above weight portion ratio are mixed into the bromide butyl mucilage, the bromide butyl mucilage is baked in a 40-60 DEG C. oven via a low temperature vulcanizing system, and vulcanized for 12 h, so that a glue film has high tightness after the bromide butyl mucilage is vulcanized.
 5. The manufacturing method of the new type two-layer leak-proof ball according to claim 4, wherein high air-sealed bromide butyl mucilage is injected at the inside of the inner body layer (4); the bromide butyl mucilage comprises substances of the following weight portions: 50 portions of bromide butyl rubber with a weight percentage of 100%, 45 portions of ultrafine particle size carbon black with a particle size that residues on a 325 mesh sieve are no more than 0.1% and served as a reinforcer, and 5 portions of rubber curing agent; moreover, the bromide butyl mucilage is injected into the inner body layer (4) to rotate and flap simultaneously for 30 minutes via a method similar to Super Lotto Ernie high-speed rotation, so that the bromide butyl mucilage is evenly dispersed to an inner wall, fills and reinforces the inner wall and is tightly adhered on the inner surface of the inner body; after the substances of the above weight portion ratio are mixed into the bromide butyl mucilage, the bromide butyl mucilage is baked in a 40-60 DEG C. oven via a low temperature vulcanizing system, and vulcanized for 12 h, so that a glue film has high tightness after the bromide butyl mucilage is vulcanized.
 6. The manufacturing method of the new type two-layer leak-proof ball according to claim 5, wherein high air-sealed bromide butyl mucilage is injected at the inside of the inner body layer (4); the bromide butyl mucilage comprises substances of the following weight portions: 50 portions of glue formed by bromide butyl rubber with a weight percentage of 90% and natural rubber with a weight percentage of 10%, 45 portions of ultrafine particle size carbon black with a particle size that residues on the 325 mesh sieve are no more than 0.1% and served as a reinforcer, and 5 portions of rubber curing agent; moreover, the bromide butyl mucilage is injected into the inner body layer (4) to rotate and flap simultaneously for 25 minutes via a method similar to Super Lotto Ernie high-speed rotation, so that the bromide butyl mucilage is evenly dispersed to an inner wall, fills and reinforces the inner wall and is tightly adhered on the inner surface of the inner body; after the substances of the above weight portion ratio are mixed into the bromide butyl mucilage, the bromide butyl mucilage is baked in a 40-60 DEG C. oven via a low temperature vulcanizing system, and vulcanized for 12 h, so that a glue film has high tightness after the bromide butyl mucilage is vulcanized.
 7. The manufacturing method of the new type two-layer leak-proof ball according to claim 6, wherein high air-sealed bromide butyl mucilage is injected at the inside of the inner body layer (4); the bromide butyl mucilage comprises substances of the following weight portions: 50 portions of glue formed by bromide butyl rubber with a weight percentage of 80% and natural rubber with a weight percentage of 20%, 49 portions of ultrafine particle size carbon black with a particle size that residues on a 325 mesh sieve are no more than 0.1% and served as a reinforcer, and 1 portion of rubber curing agent; moreover, the bromide butyl mucilage is injected into the inner body layer (4) to rotate and flap simultaneously for 25 minutes via a method similar to Super Lotto Ernie high-speed rotation, so that the bromide butyl mucilage is evenly dispersed to an inner wall, fills and reinforces the inner wall and is tightly adhered on the inner surface of the inner body; after the substances of the above weight portion ratio are mixed into the bromide butyl mucilage, the bromide butyl mucilage is baked in a 40-60 DEG C. oven via a low temperature vulcanizing system, and vulcanized for 12 h, so that a glue film has high tightness after the bromide butyl mucilage is vulcanized.
 8. The manufacturing method of the new type two-layer leak-proof ball according to claim 7, wherein high air-sealed bromide butyl mucilage is injected at the inside of the inner body layer (4); the bromide butyl mucilage comprises substances of the following weight portions: 50 portions of glue formed by bromide butyl rubber with a weight percentage of 90% and natural rubber with a weight percentage of 10%, 48 portions of ultrafine particle size carbon black with a particle size that residues on a 325 mesh sieve are no more than 0.1% and served as a reinforcer, and 2 portions of rubber curing agent; moreover, the bromide butyl mucilage is injected into the inner body layer (4) to rotate and flap simultaneously for 20 minutes via a method similar to Super Lotto Ernie high-speed rotation, so that the bromide butyl mucilage is evenly dispersed to an inner wall, fills and reinforces the inner wall and is tightly adhered on the inner surface of the inner body; after the substances of the above weight portion ratio are mixed into the bromide butyl mucilage, the bromide butyl mucilage is baked in a 40-60 DEG C. oven via a low temperature vulcanizing system, and vulcanized for 12 h, so that a glue film has high tightness after the bromide butyl mucilage is vulcanized. 